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mdcpickandplace:sparkfun:testimonials [2009/12/16 23:48]
sikdof created
mdcpickandplace:sparkfun:testimonials [2016/01/28 18:05] (current)
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 ===== Abe Lee, original operator of the MC383V1 ===== ===== Abe Lee, original operator of the MC383V1 =====
-  When I was first '​handed the keys' to Sparkfun'​s first Pick & Place, I thought it a short matter of time before I somehow destroyed the $70k piece 
-of equipment and lost a very cool job. Luckily, I managed, with considerable help from Manncorp'​s support staff, to get the machine cranking out widgets 
-with speed and precision. 
-  There were false starts. The first time I tried to build a board, parts were spit, slammed and bounced all over the place. It was soon impressed upon me 
-the importance of learning accurate heights all pick and place locations. Initially, we also achieved improved placement by slowing the movement of the  
-head. However, we've since been able to refine other crucial settings, to be better tailored to each build, allowing us to place at max speed for more  
-than 75% of parts placed. 
  
 +When I was first '​handed the keys' to Sparkfun'​s first Pick & Place, I thought it a short matter of time before I somehow destroyed the $70k piece
 +of equipment and lost a very cool job. Luckily, I managed, with considerable help from Manncorp'​s support staff, to get the machine cranking out 
 +widgets with speed and precision.
  
 +There were false starts. The first time I tried to build a board, parts were spit, slammed and bounced all over the place. It was soon impressed
 +upon me the importance of learning accurate heights all pick and place locations. Initially, we also achieved improved placement by slowing the 
 +movement of the head. However, we've since been able to refine other crucial settings, to be better tailored to each build, allowing us to place at
 +max speed for more than 75% of parts placed.
  
 +Not only was Manncorp'​s technical support team essential in helping me to learn how to operate the 383V, they continue to prove themselves invaluable ​
 +whenever we need fast answers to critical issues and have been instrumental in pointing us in directions which led to major advances in the way we use 
 +the machine. ​
 +
 +To sum up my experience: Learn all x, y, and z locations perfectly and have a flawless trained image for all component libraries. You'll be fine. 
 +Have fun now. 
 +
 +
 +===== Robert Hunke, current Chief Pick and Place Operator =====
 +
 +Overall Experience with the Machines
 +
 +Both machine have worked great for us since we've had them. In my personal experience I have not come across any major problems or issues that have shut us down for a significant amount of time. There have been minor problems such as broken nozzles, broken Z-axis spring, etc. but these are all anticipated problems. ​ If you run a machine at the rate we do you are bound to break something eventually.
 +
 +We run our MC383 for approximately 15-18 hours a day and the MC384 for 8 hours a day.  They have dealt with this work load perfectly, as long as we keep up on our maintenance. ​ We do general maintenance on the machines every 40 machine hours which equates to about once every 10-12 working days.  The maintenance is simple in itself, basic lubrication of the X, Y, and Z rails, re-packing of the bearings for the worm gears, and general cleaning. ​ We also run calibrations at the 40 hour interval which are also simple.
 +
 +Overall Experience with Manncorp
 +
 +Manncorp has been great in getting us replacement parts for anything that breaks. ​ They have also been very helpful when it comes to tricky software issues. ​ Things like calibrations,​ trained images, feeder issues, have all been easy to work through with their help.  Their customer service is great, we have had to order in a few extra parts for our newer machine and they respond very quickly. ​ They are also good about fixing faulty pieces of equipment. ​ Just recently we noticed that 5 of our 8mm feeders were not working correctly and we were able to return them to Manncorp for proper installation of a replacement part. 
 +
 +All in all, our machines are great, run perfectly with proper maintenance and operation, and Manncorp provides all the necessary assistance and expertise to keep things running smoothly.
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