When we first started up the software, it didnt display the huge red "ON LINE" button and said it couldn't find the "KPS card" due to a bad USB extension cable. Don't forget also to have the pick and place on before the computer so that it auto-starts correctly
We also had a problem where the machine would not 'HOME' properly. If the homing dots aren't where thinks they should be the machine freaks out and quits. Turns out that our homing-dot brackets were not tightened before shipment (hey it happens!)
As a result, when moving the machine, the bracket moved. We shifted the bracket back so the homing dot was where the machine looked for it and it started homing again. *whew*
In the nozzle programming/teaching menu, we had a new problem, which was that the nozzles were not centered
It turns out this was because when we re-set the homing dots (above) they were off slightly and the machine had a bad skew calculation. The homing dots are actually there to align the two Y motors (since they can be out of sync). As a result we needed to reset the homing dots using special instructions from Mr Isono by gently aligning the Y motors, then retraining it on the new dots. Once we did this the nozzles came back into alignment.