wavebubble:wave_bubble_2010
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wavebubble:wave_bubble_2010 [2010/09/12 08:49] mictronics |
wavebubble:wave_bubble_2010 [2016/01/28 18:05] (current) |
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| This wiki has been created to collect all errata regarding new parts, schematics, etc. | This wiki has been created to collect all errata regarding new parts, schematics, etc. | ||
| ==== Wave Bubble 2010 - Design by Mictronics ==== | ==== Wave Bubble 2010 - Design by Mictronics ==== | ||
| + | |||
| + | See this thread for ongoing discussion: [[http://forums.adafruit.com/viewtopic.php?f=16&t=14782]]\\ | ||
| + | |||
| === USB and Battery Charger board === | === USB and Battery Charger board === | ||
| - | Here is a short descrition of the USB and Battery Charger board for my Wave Bubble 2010. | + | Here is a short description of the USB and Battery Charger board for my Wave Bubble 2010.\\ |
| Due to hardly available parts on Digikey the battery charging circuit was modified and uses now an LTC1730-4.2 | Due to hardly available parts on Digikey the battery charging circuit was modified and uses now an LTC1730-4.2 | ||
| Line 13: | Line 16: | ||
| The LTC1730-4.2 handles charging of a single LiPo cell and includes overcurrent and overtemperature protection | The LTC1730-4.2 handles charging of a single LiPo cell and includes overcurrent and overtemperature protection | ||
| for the battery. The board connects through a mini-USB connector either to a PC for data transfer or to a | for the battery. The board connects through a mini-USB connector either to a PC for data transfer or to a | ||
| - | wall adapter for charging. | + | wall adapter for charging.\\ |
| Charging current depends on the external power supply but overcurrent protection is set to 2A. | Charging current depends on the external power supply but overcurrent protection is set to 2A. | ||
| - | A green LED will indicate charging status. | + | A green LED will indicate charging status.\\ |
| + | \\ | ||
| + | USB data transfer is handled by a simple USB-RS232 converter, the FT232L.\\ | ||
| + | \\ | ||
| + | Board size is 77mmx52mmx7mm without battery.\\ | ||
| + | Maximum battery size: 65mmx35mm\\ | ||
| + | \\ | ||
| + | Top layer:\\ | ||
| + | {{:wavebubble:usb_batt_top.jpg?640x480}} | ||
| + | \\ | ||
| + | Bottom layer:\\ | ||
| + | {{:wavebubble:usb_batt_bottom.jpg?640x480}} | ||
| + | \\ | ||
| + | == Download Design Files == | ||
| + | Schematic: {{:wavebubble:wb2010-usb_batt_schematic.pdf|}}\\ | ||
| + | \\ | ||
| + | PCB Layout: {{:wavebubble:wave_bubble-usb_batt_ltc1730.zip|}}\\ | ||
| + | Gerber files (see .Info): | ||
| + | \\ | ||
| + | Target Viewer - Required to open the PCB layout files:\\ | ||
| + | [[http://www.target-3001.de/target/v14/english/tarv14viewer_e.exe]]\\ | ||
| + | \\ | ||
| + | Bill of Material: | ||
| + | ^Name ^Value ^Package ^DIGIKEY ^ | ||
| + | |BAT1 |LiPo 3.7V/1800mAh |BATTERY | | ||
| + | |C1 |.10 uF, 50V |1206 |399-1249-1-ND | | ||
| + | |C2 |.10 uF, 50V |1206 |399-1249-1-ND | | ||
| + | |C3 |.10 uF, 50V |1206 |399-1249-1-ND | | ||
| + | |C4 |.10 uF, 50V |1206 |399-1249-1-ND | | ||
| + | |C5 |1uF, 25V |1206 |490-1832-1-ND | | ||
| + | |C6 |220uF, 6.3V |SMD_R8X5,4_ELKO |493-2156-1-ND | | ||
| + | |C7 |47uF, 6.3V |SMD_R5X5,4_ELKO |493-2086-1-ND | | ||
| + | |C8 |1u |1206 |490-1832-1-ND | | ||
| + | |C9 |47n |1206 |399-1246-1-ND | | ||
| + | |C10 |22n |1206 |311-1176-1-ND | | ||
| + | |C11 |100n |1206 |399-1249-1-ND | | ||
| + | |D1 |GREEN |1206-D |160-1206-1-ND | | ||
| + | |IC1 |FT232RL |TSSOP28 |768-1007-1-ND | | ||
| + | |IC2 |LTC1730-4.2 |SO8 |LTC1730ES8-4.2#PBF-ND | | ||
| + | |JP1 |Mini USB |MINI-USB-SMD |H2959CT-ND | | ||
| + | |R1 |0.05 |1206 |P50NPCT-ND | | ||
| + | |R2 |1K |1206 |311-1.0KERCT-ND | | ||
| + | |R3 |4.7 |1206 |541-4.7ECT-ND | | ||
| + | |R4 |10K |1206 |311-10KERCT-ND | | ||
| + | |R5 |10K NTC |1206 |541-1151-1-ND | | ||
| + | |R6 |4.1K |1206 |541-4.12KFCT-ND | | ||
| + | \\ | ||
| + | Digikey BOM ID: 15995 | ||
| - | USB data transfer is handled by a simple USB-RS232 converter, the FT232L. | + | == Errata == |
| - | Board size is 77mmx52mmx7mm without battery. | + | Nothing to report so far. |
| - | Top layer: | + | == Hints & Testing == |
| - | {{:wavebubble:usb_batt_top.jpg|}} | + | |
| - | Bottom layer: | + | * Populating the board should be a big deal, double check the FT232RL for bad soldering.\\ |
| - | {{:wavebubble:usb_batt_bottom.jpg|}} | + | * To test the serial connection just short the RX and TX line on the main board connector and send something through your terminal, the characters will be echoed back.\\ |
| + | * To check the LiPo charger connect a current meter between one battery terminal and the board. Depending on the charging level you should see a continuous current, or in trickle charge mode an intermittent current. Heat the temperature sensor in the middle of the board with a soldering iron, charging should stop immediately and continue after short cool down. | ||
| - | == Download Design Files == | + | === Wave Bubble Main Board === |
| - | Schematic: | + | |
| - | To be uploaded | + | |
| - | + | ||
| - | PCB Layout: | + | |
| - | To be uploaded | + | |
| + | Board size is 77mmx52mmx10mm\\ | ||
| + | \\ | ||
| + | Top layer (Prototype Rev. 2a):\\ | ||
| + | {{:wavebubble:wb2010_main_top.jpg?640x480}} | ||
| + | \\ | ||
| + | Bottom layer (Prototype Rev. 2a):\\ | ||
| + | {{:wavebubble:wb2010_main_bottom.jpg?640x480}} | ||
| + | \\ | ||
| + | == Download Design Files == | ||
| + | Schematic (Rev. 2b): {{:wavebubble:wb2010-main_schematic.pdf|}} | ||
| + | \\ | ||
| + | PCB Layout (Rev. 2b): {{:wavebubble:wave_bubble-main_new_power_switch_v2.zip|}}\\ | ||
| + | Gerber files (see .Info): | ||
| + | \\ | ||
| + | Target Viewer - Required to open the PCB layout files:\\ | ||
| + | [[http://www.target-3001.de/target/v14/english/tarv14viewer_e.exe]]\\ | ||
| + | \\ | ||
| Bill of Material: | Bill of Material: | ||
| - | To be uploaded | + | ^Count ^Name ^Value ^Package ^DIGIKEY ^ |
| - | + | |1 |C1 |100u/6.3V |SMD_R6X6_ELKO |493-2088-1-ND | | |
| - | Target Viewer - Required to open the PCB layout files: | + | |19 |C2,C3,C6,C7,C9,C16,C17,C19,C21,C22,C25,C26,C27,C28,C31,C32,C33,C61,C62 |100n |1206 |399-1249-1-ND | |
| - | [[http://www.target-3001.de/target/v14/deutsch/tarv14viewer_d.exe]] | + | |10 |C4,C5,C8,C14,C15,C34,C35,C42,C45,C64 |1u |1206 |490-1832-1-ND | |
| + | |1 |C10 |10n |1206 |399-1234-1-ND | | ||
| + | |1 |C11 |100u/4V |SMD_R5X6_ELKO |493-2079-1-ND | | ||
| + | |1 |C12 |470p |1206 |399-1213-1-ND | | ||
| + | |1 |C13 |100u/10V |6032 |495-1528-1-ND | | ||
| + | |1 |C18 |22u/35V |7243 |495-1583-1-ND | | ||
| + | |1 |C20 |68u/16V |6032 |478-1774-1-ND | | ||
| + | |4 |C23,C24,C29,C30 |4.7u |1206 |399-1262-1-ND | | ||
| + | |3 |C36,C40,C47 |68p |0603 |399-1058-1-ND | | ||
| + | |8 |C38,C46,C48,C49,C50,C51,C52,C55 |100p |0603 |399-1061-1-ND | | ||
| + | |2 |C41,C44 |1000p |0603 |399-1082-1-ND | | ||
| + | |3 |C43,C53,C54 |22p |0603 |399-1053-1-ND | | ||
| + | |4 |C56,C57,C58,C63 |10n |0603 |478-1254-1-ND | | ||
| + | |1 |C59 |100n |0603 |490-1524-1-ND | | ||
| + | |1 |C60 |1u |0603 |445-1322-1-ND | | ||
| + | |3 |D1,D2,D3 |SS14 |SMA |SS14CT-ND | | ||
| + | |1 |D4 |GREEN |1206-D |160-1206-1-ND | | ||
| + | |2 |D5,D6 |SMAZ22-13-F |SMA |SMAZ22-FDICT-ND | | ||
| + | |1 |IC1 |TPS79333 |SOT-23-5 |296-12961-1-ND | | ||
| + | |1 |IC2 |LM2731Y |SOT-23-5 |LM2731YMFCT-ND | | ||
| + | |1 |IC3 |LT1173CS8 |SOIC-8 |LT1173CS8#PBF-ND | | ||
| + | |1 |IC4 |LT1301CS8 |SOIC-8 |LT1301CS8#PBF-ND | | ||
| + | |1 |IC5 |ATMEGA168-10V |TQFP32 |ATMEGA168-20AU-ND | | ||
| + | |1 |IC6 |AD8402ARZ10 |SOIC-14 |AD8402ARZ10-ND | | ||
| + | |1 |IC7 |NE555D |8-SMD-1 |296-6501-1-ND | | ||
| + | |2 |IC8,IC9 |LM358D |SOIC-8 |497-1591-1-ND | | ||
| + | |2 |IC10,IC11 |MIC2514 |SOT-23-5 |576-1085-1-ND | | ||
| + | |1 |IC12 |MIC2506YM |SOIC-8 |576-1084-ND | | ||
| + | |1 |IC13 |LMX2433 |TSSOP20 | | | ||
| + | |1 |IC14 |LP2985AIM5-2.5CT |SOT23/5 |LP2985AIM5-2.5/NOPBCT-ND | | ||
| + | |1 |JP1 |USB/Batt Board |1X04 |SAM1029-50-ND | | ||
| + | |1 |JP2 |ISP |2X03-90 |SAM1049-50-ND | | ||
| + | |2 |JP5,JP6 |SMA J629-ND |SMA J629-ND |J629-ND | | ||
| + | |1 |L1 |7.3uH |CDRH6D28 SERIES |308-1500-1-ND | | ||
| + | |2 |L2,L3 |33uH |CDRH6D28 SERIES |308-1494-1-ND | | ||
| + | |2 |L4,L5 |FERRIT |1206 |240-2413-1-ND | | ||
| + | |1 |L6 |22nH |0603 |553-1021-1-ND | | ||
| + | |1 |L7 |33nH |0603 |553-1023-1-ND | | ||
| + | |1 |R1 |510K |1206 |P510KFCT-ND | | ||
| + | |1 |R2 |330K |1206 |P330KFCT-ND | | ||
| + | |1 |R3 |47K |1206 |311-47KERCT-ND | | ||
| + | |1 |R4 |13K |1206 |311-13.0KFRCT-ND | | ||
| + | |1 |R5 |820K |1206 |311-820KERCT-ND | | ||
| + | |1 |R6 |50K |1206 |311-49.9KCRCT-ND | | ||
| + | |8 |R7,R13,R16,R17,R18,R19,R38,R39 |10K |1206 |311-10KERCT-ND | | ||
| + | |2 |R8,R9 |1K |1206 |311-1.0KERCT-ND | | ||
| + | |1 |R12 |750 |1206 |P750ECT-ND | | ||
| + | |1 |R14 |20K |1206 |311-20KERCT-ND | | ||
| + | |1 |R15 |68 |1206 |311-68ERCT-ND | | ||
| + | |2 |R20,R21 |30K(47K) |1206 |P30.0KFCT-ND | | ||
| + | |4 |R23,R24,R25,R27 |0 |0603 |311-0.0GRCT-ND | | ||
| + | |2 |R28,R29 |1 |1206 |311-1.0ERCT-ND | | ||
| + | |2 |R30,R31 |50 |0603 |RHM49.9HCT-ND | | ||
| + | |4 |R32,R33,R34,R35 |18 |0603 |RHM18GCT-ND | | ||
| + | |2 |R36,R37 |10K |0603 |RHM10KGCT-ND | | ||
| + | |2 |R40,R42 |10 |0603 |RHM10GCT-ND | | ||
| + | |1 |R41 |120 |0603 |RHM120GCT-ND | | ||
| + | |2 |R43,R45 |22 |0603 |RHM22GCT-ND | | ||
| + | |1 |R44 |47 |0603 |RHM47GCT-ND | | ||
| + | |1 |R46 |100 |1206 |311-100ERCT-ND | | ||
| + | |2 |R47,R48 |100K |1206 |311-100KERCT-ND | | ||
| + | |2 |S1,S2 |Cycle Program, Power ON |SWITCH TL3330 SERIES |EG4388CT-ND | | ||
| + | |1 |T1 |MMBT3906 |SOT23/3 |568-1742-1-ND | | ||
| + | |2 |T2,T3 |GALI-84 |SOT-89 |www.mini-circuits.com | | ||
| + | |1 |T4 |FDN302P |SSOT |FDN302PCT-ND | | ||
| + | |1 |T5 |FDV303N |SSOT |FDV303NCT-ND | | ||
| + | |1 |VCO1 |ROS-2700-1819 |VCO CK605 ROS SERIES |www.mini-circuits.com | | ||
| + | |1 |VCO2 |ROS-1300 |VCO CK605 ROS SERIES |www.mini-circuits.com | | ||
| + | |1 |X1 |10MHz |ABMM Crystal |535-9150-1-ND | | ||
| + | \\ | ||
| + | Digikey BOM ID: 22247 | ||
| - | ==== Miscellaneous ==== | ||
| - | Quote from http://forums.adafruit.com/viewtopic.php?f=16&t=14782#p72524 | + | == Errata == |
| - | "I changed a couple of things so far: | + | Rev. 2b |
| + | * Nothing to report so far. | ||
| - | - using a ROS-1300 and ROS-2700-1819 to cover the whole range from 400MHz up to 2700MHz | + | == Hints & Testing == |
| - | - the voltage for the VCO is selectable by jumper, either 5V or 12V to keep compatibility to the original VCOs ROS-1200 & ROS-2500 | + | |
| - | - using a GALI-84 or SGA-6589Z | + | |
| - | - input voltage for the TPS79333 is selectable by jumper, either Vbatt or 5V | + | |
| - | - using the low batt voltage detection | + | |
| - | - there will be no internal board antennas since I have real doubts that they are that efficient" | + | |
| - | More edits to come. | + | Wavebubble2010 Firmware for hardware tests: {{:wavebubble:wb2010_hardware_test.zip|}}\\ |
| + | The ZIP contains the sourcecode and a precompiled .hex file for the ATmega168V.\\ | ||
| + | \\ | ||
| + | Flash the .hex file using a AVR programmer of your choice. Set the ATmega168V fuses as shown below.\\ | ||
| + | \\ | ||
| + | Fuses settings for the AVR ATmega168V in AVR-Studio:{{:wavebubble:avr_fusesettings.jpg}}\\ | ||
| + | \\ | ||
| + | To run the tests connect the Wavebubble2010 via USB and open a terminal programm. Set the terminal to 19200Baud 8N1.\\ | ||
| + | Rest should be self explaining. Type characters to run tests from the menu. | ||
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