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wavebubble:wave_bubble_2010 [2010/12/03 22:57]
mictronics
wavebubble:wave_bubble_2010 [2016/01/28 18:05] (current)
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 \\ \\
 == Download Design Files == == Download Design Files ==
-Schematic:\\ +Schematic: {{:​wavebubble:​wb2010-usb_batt_schematic.pdf|}}\\
-{{:​wavebubble:​wb2010-usb_batt_schematic.pdf|}}\\+
 \\ \\
-PCB Layout:\\ +PCB Layout: {{:​wavebubble:​wave_bubble-usb_batt_ltc1730.zip|}}\\ 
-{{:​wavebubble:​wave_bubble-usb_batt_ltc1730.zip|}}\\+Gerber files (see .Info): ​
 \\ \\
 Target Viewer - Required to open the PCB layout files:\\ Target Viewer - Required to open the PCB layout files:\\
Line 43: Line 42:
 Bill of Material: Bill of Material:
 ^Name ^Value ^Package ^DIGIKEY ^  ^Name ^Value ^Package ^DIGIKEY ^
-|BAT1 |LiPo 3.7V/​1800mAh |BATTERIE |  +|BAT1 |LiPo 3.7V/​1800mAh |BATTERY |  
-|C1 |100n |1206 |399-1249-1-ND | +|C1 |.10 uF, 50V |1206 |399-1249-1-ND | 
-|C2 |100n |1206 |399-1249-1-ND | +|C2 |.10 uF, 50V |1206 |399-1249-1-ND | 
-|C3 |100n |1206 |399-1249-1-ND | +|C3 |.10 uF, 50V |1206 |399-1249-1-ND | 
-|C4 |100n |1206 |399-1249-1-ND | +|C4 |.10 uF, 50V |1206 |399-1249-1-ND | 
-|C5 |1u |1206 |490-1832-1-ND | +|C5 |1uF, 25V |1206 |490-1832-1-ND | 
-|C6 |220u/6.3V |SMD_R8X5,​4_ELKO |493-2156-1-ND | +|C6 |220uF, ​6.3V |SMD_R8X5,​4_ELKO |493-2156-1-ND | 
-|C7 |47u/6.3V |SMD_R5X5,​4_ELKO |493-2086-1-ND |+|C7 |47uF, 6.3V |SMD_R5X5,​4_ELKO |493-2086-1-ND |
 |C8 |1u |1206 |490-1832-1-ND | |C8 |1u |1206 |490-1832-1-ND |
 |C9 |47n |1206 |399-1246-1-ND | |C9 |47n |1206 |399-1246-1-ND |
Line 67: Line 66:
 \\ \\
 Digikey BOM ID: 15995 Digikey BOM ID: 15995
 +
 +== Errata ==
 +
 +Nothing to report so far.
 +
 +== Hints & Testing ==
 +
 +  * Populating the board should be a big deal, double check the FT232RL for bad soldering.\\
 +  * To test the serial connection just short the RX and TX line on the main board connector and send something through your terminal, the characters will be echoed back.\\
 +  * To check the LiPo charger connect a current meter between one battery terminal and the board. Depending on the charging level you should see a continuous current, or in trickle charge mode an intermittent current. Heat the temperature sensor in the middle of the board with a soldering iron, charging should stop immediately and continue after short cool down.
  
 === Wave Bubble Main Board === === Wave Bubble Main Board ===
Line 72: Line 81:
 Board size is 77mmx52mmx10mm\\ Board size is 77mmx52mmx10mm\\
 \\ \\
-Top layer:\\+Top layer (Prototype Rev. 2a):\\ 
 +{{:​wavebubble:​wb2010_main_top.jpg?​640x480}}
 \\ \\
-Bottom layer:\\+Bottom layer (Prototype Rev. 2a):\\ 
 +{{:​wavebubble:​wb2010_main_bottom.jpg?​640x480}}
 \\ \\
 == Download Design Files == == Download Design Files ==
-Schematic:\\+Schematic ​(Rev. 2b){{:​wavebubble:​wb2010-main_schematic.pdf|}}
 \\ \\
-PCB Layout:\\+PCB Layout ​(Rev. 2b){{:​wavebubble:​wave_bubble-main_new_power_switch_v2.zip|}}\\ 
 +Gerber files (see .Info): ​
 \\ \\
 Target Viewer - Required to open the PCB layout files:\\ Target Viewer - Required to open the PCB layout files:\\
Line 85: Line 97:
 \\ \\
 Bill of Material: Bill of Material:
-^Name ^Value ^Package ^DIGIKEY ^  +^Count ^Name ^Value ^Package ^DIGIKEY ^ 
-|C1 |100u/​6.3V |SMD_R6X6_ELKO |493-2088-1-ND | +|1 |C1 |100u/​6.3V |SMD_R6X6_ELKO |493-2088-1-ND | 
-|C2 |100n |1206 |399-1249-1-ND | +|19 |C2,​C3,​C6,​C7,​C9,​C16,​C17,​C19,​C21,​C22,​C25,​C26,​C27,​C28,​C31,​C32,​C33,​C61,​C62 |100n |1206 |399-1249-1-ND | 
-|C3 |100n |1206 |399-1249-1-ND | +|10 |C4,C5,C8,​C14,​C15,​C34,​C35,​C42,​C45,​C64 |1u |1206 |490-1832-1-ND | 
-|C4 |1u |1206 |490-1832-1-ND | +|1 |C10 |10n |1206 |399-1234-1-ND | 
-|C5 |1u |1206 |490-1832-1-ND | +|1 |C11 |100u/​4V |SMD_R5X6_ELKO |493-2079-1-ND | 
-|C6 |100n |1206 |399-1249-1-ND | +|1 |C12 |470p |1206 |399-1213-1-ND | 
-|C7 |100n |1206 |399-1249-1-ND | +|1 |C13 |100u/​10V |6032 |495-1528-1-ND | 
-|C8 |1u |1206 |490-1832-1-ND | +|1 |C18 |22u/​35V |7243 |495-1583-1-ND | 
-|C9 |100n |1206 |399-1249-1-ND | +|1 |C20 |68u/​16V |6032 |478-1774-1-ND | 
-|C10 |10n |1206 |399-1234-1-ND | +|4 |C23,C24,C29,C30 |4.7u |1206 |399-1262-1-ND | 
-|C11 |100u/​4V |SMD_R5X6_ELKO |493-2079-1-ND | +|3 |C36,C40,C47 |68p |0603 |399-1058-1-ND | 
-|C12 |470p |1206 |399-1213-1-ND | +|8 |C38,​C46,​C48,​C49,​C50,​C51,​C52,​C55 |100p |0603 |399-1061-1-ND | 
-|C13 |100u/​10V |6032 |495-1528-1-ND | +|2 |C41,C44 |1000p |0603 |399-1082-1-ND | 
-|C14 |1u |1206 |490-1832-1-ND | +|3 |C43,C53,C54 |22p |0603 |399-1053-1-ND | 
-|C15 |1u |1206 |490-1832-1-ND | +|4 |C56,C57,C58,C63 |10n |0603 |478-1254-1-ND | 
-|C16 |100n |1206 |399-1249-1-ND | +|1 |C59 |100n |0603 |490-1524-1-ND | 
-|C17 |100n |1206 |399-1249-1-ND | +|1 |C60 |1u |0603 |445-1322-1-ND | 
-|C18 |22u/​35V |7243 |495-1582-1-ND | +|3 |D1,D2,D3 |SS14 |SMA |SS14CT-ND | 
-|C19 |100n |1206 |399-1249-1-ND | +|1 |D4 |GREEN |1206-D |160-1206-1-ND | 
-|C20 |68u/​16V |6032 |478-1774-1-ND | +|2 |D5,D6 |SMAZ22-13-F |SMA |SMAZ22-FDICT-ND | 
-|C21 |100n |1206 |399-1249-1-ND | +|1 |IC1 |TPS79333 |SOT-23-5 |296-12961-1-ND | 
-|C22 |100n |1206 |399-1249-1-ND | +|1 |IC2 |LM2731Y |SOT-23-5 |LM2731YMFCT-ND | 
-|C23 |4.7u |1206 |399-1262-1-ND | +|1 |IC3 |LT1173CS8 |SOIC-8 |LT1173CS8#​PBF-ND | 
-|C24 |4.7u |1206 |399-1262-1-ND | +|1 |IC4 |LT1301CS8 |SOIC-8 |LT1301CS8#​PBF-ND | 
-|C25 |100n |1206 |399-1249-1-ND | +|1 |IC5 |ATMEGA168-10V |TQFP32 |ATMEGA168-20AU-ND | 
-|C26 |100n |1206 |399-1249-1-ND | +|1 |IC6 |AD8402ARZ10 |SOIC-14 |AD8402ARZ10-ND | 
-|C27 |100n |1206 |399-1249-1-ND | +|1 |IC7 |NE555D |8-SMD-1 |296-6501-1-ND | 
-|C28 |100n |1206 |399-1249-1-ND | +|2 |IC8,IC9 |LM358D |SOIC-8 |497-1591-1-ND | 
-|C29 |4.7u |1206 |399-1262-1-ND | +|2 |IC10,IC11 |MIC2514 |SOT-23-5 |576-1085-1-ND | 
-|C30 |4.7u |1206 |399-1262-1-ND | +|1 |IC12 |MIC2506YM |SOIC-8 |576-1084-ND | 
-|C31 |100n |1206 |399-1249-1-ND | +|1 |IC13 |LMX2433 |TSSOP20 | | 
-|C32 |100n |1206 |399-1249-1-ND | +|1 |IC14 |LP2985AIM5-2.5CT |SOT23/​5 |LP2985AIM5-2.5/NOPBCT-ND | 
-|C33 |100n |1206 |399-1249-1-ND | +|1 |JP1 |USB/Batt Board |1X04 |SAM1029-50-ND | 
-|C34 |1u |1206 |490-1832-1-ND | +|1 |JP2 |ISP |2X03-90 |SAM1049-50-ND | 
-|C35 |1u |1206 |490-1823-1-ND | +|2 |JP5,JP6 |SMA J629-ND |SMA J629-ND |J629-ND | 
-|C36 |68p |0603 |399-1058-1-ND | +|1 |L1 |7.3uH |CDRH6D28 SERIES |308-1500-1-ND | 
-|C38 |100p |0603 |399-1061-1-ND | +|2 |L2,L3 |33uH |CDRH6D28 SERIES |308-1494-1-ND | 
-|C40 |68p |0603 |399-1058-1-ND | +|2 |L4,L5 |FERRIT |1206 |240-2413-1-ND | 
-|C41 |1000p |0603 |399-1082-1-ND | +|1 |L6 |22nH |0603 |553-1021-1-ND | 
-|C42 |1u |1206 |490-1832-1-ND | +|1 |L7 |33nH |0603 |553-1023-1-ND | 
-|C43 |22p |0603 |399-1053-1-ND | +|1 |R1 |510K |1206 |P510KFCT-ND | 
-|C44 |1000p |0603 |399-1082-1-ND | +|1 |R2 |330K |1206 |P330KFCT-ND | 
-|C45 |1u |1206 |490-1832-1-ND | +|1 |R3 |47K |1206 |311-47KERCT-ND | 
-|C46 |100p |0603 |399-1061-1-ND | +|1 |R4 |13K |1206 |311-13.0KFRCT-ND | 
-|C47 |68p |0603 |399-1058-1-ND | +|1 |R5 |820K |1206 |311-820KERCT-ND | 
-|C48 |100p |0603 |399-1061-1-ND | +|1 |R6 |50K |1206 |311-49.9KCRCT-ND | 
-|C49 |100p |0603 |399-1061-1-ND | +|8 |R7,​R13,​R16,​R17,​R18,​R19,​R38,​R39 |10K |1206 |311-10KERCT-ND | 
-|C50 |100p |0603 |399-1061-1-ND | +|2 |R8,R9 |1K |1206 |311-1.0KERCT-ND | 
-|C51 |100p |0603 |399-1061-1-ND | +|1 |R12 |750 |1206 |P750ECT-ND | 
-|C52 |100p |0603 |399-1061-1-ND | +|1 |R14 |20K |1206 |311-20KERCT-ND | 
-|C53 |22p |0603 |399-1053-1-ND | +|1 |R15 |68 |1206 |311-68ERCT-ND | 
-|C54 |22p |0603 |399-1053-1-ND | +|2 |R20,R21 |30K(47K) |1206 |P30.0KFCT-ND | 
-|C55 |100p |0603 |399-1061-1-ND | +|4 |R23,R24,R25,R27 |0 |0603 |311-0.0GRCT-ND | 
-|C56 |10n |0603 |490-1563-1-ND | +|2 |R28,R29 |1 |1206 |311-1.0ERCT-ND | 
-|C57 |10n |0603 |490-1563-1-ND | +|2 |R30,R31 |50 |0603 |RHM49.9HCT-ND | 
-|C58 |10n |0603 |490-1563-1-ND | +|4 |R32,R33,R34,R35 |18 |0603 |RHM18GCT-ND | 
-|C59 |100n |0603 |490-1524-1-ND | +|2 |R36,R37 |10K |0603 |RHM10KGCT-ND | 
-|C60 |1u |0603 |445-1322-1-ND | +|2 |R40,R42 |10 |0603 |RHM10GCT-ND | 
-|C61 |100n |1206 |399-1249-1-ND | +|1 |R41 |120 |0603 |RHM120GCT-ND | 
-|C62 |100n |1206 |399-1249-1-ND | +|2 |R43,R45 |22 |0603 |RHM22GCT-ND | 
-|C63 |10n |0603 |490-1563-1-ND | +|1 |R44 |47 |0603 |RHM47GCT-ND | 
-|C64 |1u |1206 |490-1832-1-ND | +|1 |R46 |100 |1206 |311-100ERCT-ND | 
-|D1 |SS14 |SMA |SS14CT-ND | +|2 |R47,R48 |100K |1206 |311-100KERCT-ND | 
-|D2 |SS14 |SMA |SS14CT-ND | +|2 |S1,S2 |Cycle ProgramPower ON |SWITCH TL3330 SERIES |EG4388CT-ND | 
-|D3 |SS14 |SMA |SS14CT-ND | +|1 |T1 |MMBT3906 |SOT23/​3 |568-1742-1-ND | 
-|D4 |GREEN |1206-D |160-1206-1-ND | +|2 |T2,T3 |GALI-84 |SOT-89 |www.mini-circuits.com | 
-|D5 |SMAZ22-13-F |SMA |SMAZ22-FDICT-ND | +|1 |T4 |FDN302P |SSOT |FDN302PCT-ND | 
-|D6 |SMAZ22-13-F |SMA |SMAZ22-FDICT-ND | +|1 |T5 |FDV303N |SSOT |FDV303NCT-ND | 
-|IC1 |TPS79333 |SOT-23-5 |296-12961-1-ND | +|1 |VCO1 |ROS-2700-1819 |VCO CK605 ROS SERIES |www.mini-circuits.com | 
-|IC2 |LM2731Y |SOT-23-5 |LM2731YMFCT-ND | +|1 |VCO2 |ROS-1300 |VCO CK605 ROS SERIES |www.mini-circuits.com | 
-|IC3 |LT1173CS8 |8-SOIC |LT1173CS8#​PBF-ND | +|1 |X1 |10MHz |ABMM ​Crystal |535-9150-1-ND | 
-|IC4 |LT1301CS8 |8-SOIC |LT1301CS8#​PBF-ND | +\\ 
-|IC5 |ATMEGA168-10V |TQFP32 |ATMEGA168-20AU-ND | +Digikey BOM ID: 22247 
-|IC6 |AD8402ARZ10 |14-SOIC |AD8402ARZ10-ND | + 
-|IC7 |NE555D |8-SOIC |296-6501-1-ND | + 
-|IC8 |LM358D |8-SOIC |497-1591-1-ND | +== Errata == 
-|IC9 |LM358D |8-SOIC |497-1591-1-ND | + 
-|IC10 |MIC2514 |SOT-23-5 |576-1085-1-ND | +Rev. 2b 
-|IC11 |MIC2514 |SOT-23-5 |576-1085-1-ND | +   * Nothing to report so far. 
-|IC12 |MIC2506YM |8-SMD-1 |576-1084-ND | + 
-|IC13 |LMX2433 |TSSOP20 | | +== Hints & Testing == 
-|IC14 |LP2985AIM5-2.5CT |SOT23/​5 |LP2985AIM5-2.5CT-ND | + 
-|JP2 |ISP |2X03-90 |SAM1049-50-ND +Wavebubble2010 Firmware for hardware tests: {{:​wavebubble:​wb2010_hardware_test.zip|}}\\ 
-|JP5 |SMA J629-ND |SMA J629-ND |J629-ND | +The ZIP contains the sourcecode and a precompiled .hex file for the ATmega168V.\\ 
-|JP6 |SMA J629-ND |SMA J629-ND |J629-ND | +\\ 
-|L1 |7.3uH |CDRH6D28 SERIES |308-1500-1-ND | +Flash the .hex file using a AVR programmer of your choice. Set the ATmega168V fuses as shown below.\\ 
-|L2 |33uH |CDRH6D28 SERIES |308-1494-1-ND | +\\ 
-|L3 |33uH |CDRH6D28 SERIES |308-1494-1-ND | +Fuses settings for the AVR ATmega168V in AVR-Studio:​{{:​wavebubble:​avr_fusesettings.jpg}}\\
-|L4 |FERRIT |1206 |240-2413-1-ND | +
-|L5 |FERRIT |1206 |240-2413-1-ND | +
-|L6 |22nH |0603 |553-1021-1-ND | +
-|L7 |33nH |0603 |553-1023-1-ND | +
-|R1 |510K |1206 |P510KFCT-ND | +
-|R2 |330K |1206 |P330KFCT-ND | +
-|R3 |47K |1206 |311-47KERCT-ND | +
-|R4 |13K |1206 |311-13.0KFRCT-ND | +
-|R5 |820K |1206 |311-820KERCT-ND | +
-|R6 |50K |1206 |311-49.9KCRCT-ND | +
-|R7 |10K |1206 |311-10KERCT-ND | +
-|R8 |1K |1206 |311-1.0KERCT-ND | +
-|R9 |1K |1206 |311-1.0KERCT-ND | +
-|R12 |750 |1206 |P750ECT-ND | +
-|R13 |10K |1206 |311-10KERCT-ND | +
-|R14 |20K |1206 |311-20KERCT-ND | +
-|R15 |68 |1206 |311-68ERCT-ND | +
-|R16 |10K |1206 |311-10KERCT-ND | +
-|R17 |10K |1206 |311-10KERCT-ND | +
-|R18 |10K |1206 |311-10KERCT-ND | +
-|R19 |10K |1206 |311-10KERCT-ND | +
-|R20 |30K(47K) |1206 |P30.0KFCT-ND | +
-|R21 |30K(47K) |1206 |P30.0KFCT-ND | +
-|R23 |0 |0603 |311-0.0GRCT-ND | +
-|R24 |0 |0603 |311-0.0GRCT-ND | +
-|R25 |0 |0603 |311-0.0GRCT-ND | +
-|R27 |0 |0603 |311-0.0GRCT-ND | +
-|R28 |1 |1206 |311-1.0ERCT-ND | +
-|R29 |1 |1206 |311-1.0ERCT-ND | +
-|R30 |50 |0603 |RHM49.9HCT-ND | +
-|R31 |50 |0603 |RHM49.9HCT-ND | +
-|R32 |18 |0603 |RHM18GCT-ND | +
-|R33 |18 |0603 |RHM18GCT-ND | +
-|R34 |18 |0603 |RHM18GCT-ND | +
-|R35 |18 |0603 |RHM18GCT-ND | +
-|R36 |10K |0603 |RHM10KGCT-ND | +
-|R37 |10K |0603 |RHM10KGCT-ND | +
-|R38 |10K |1206 |311-10KERCT-ND | +
-|R39 |10K |1206 |311-10KERCT-ND | +
-|R40 |10 |0603 |RHM10GCT-ND | +
-|R41 |120 |0603 |RHM120GCT-ND | +
-|R42 |10 |0603 |RHM10GCT-ND | +
-|R43 |22 |0603 |RHM22GCT-ND | +
-|R44 |47 |0603 |RHM47GCT.ND | +
-|R45 |22 |0603 |RHM22GCT-ND | +
-|R46 |100 |1206 |311-100ERCT-ND | +
-|R47 |100K |1206 |311-100KERCT-ND | +
-|R48 |100K |1206 |311-100KERCT-ND | +
-|S1 |Cycle Program |SWITCH TL3330 SERIES |EG4388CT-ND | +
-|S2 |Power ON |SWITCH TL3330 SERIES |EG4388CT-ND | +
-|T1 |MMBT3906 |SOT23/​3 |568-1742-1-ND | +
-|T2 |GALI-84 |SOT-89 |www.mini-circuits.com | +
-|T3 |GALI-84 |SOT-89 |www.mini-circuits.com | +
-|T4 |FDN302P |SSOT |FDN302PCT-ND | +
-|T5 |FDV303N |SSOT |FDV303NCT-ND | +
-|VCO1 |ROS-2700-1819 |VCO CK605 ROS SERIES |www.mini-circuits.com | +
-|VCO2 |ROS-1300 |VCO CK605 ROS SERIES |www.mini-circuits.com | +
-|X1 |10MHz |ABMM CRYSTAL |535-9150-1-ND |+
 \\ \\
 +To run the tests connect the Wavebubble2010 via USB and open a terminal programm. Set the terminal to 19200Baud 8N1.\\
 +Rest should be self explaining. Type characters to run tests from the menu.
/home/ladyada/public_html/wiki/data/attic/wavebubble/wave_bubble_2010.1291417022.txt.gz · Last modified: 2016/01/28 18:05 (external edit)